Read More About Each Project Below
We are always looking for new opportunities to utilize our expertise wherever there is a need. If you have any questions, you are welcome to reach out at any time.
Erection of Three Steel Stacks
Industrial Access performed erection and installation services of three new carbon steel exhaust stacks of up to 334’ in height. The client needed a crew of experienced engineers and technicians to handle installation of access scaffolds and welding of splices in between stack sections. Industrial Access has decades of experience in delivering stack erection, repair and maintenance services across North America.
Carbon Steel Stack Replacement
Carbon steel has low corrosion resistance by itself, which places such smokestacks particularly at risk for rusting, thinning and buckling of plate. The carbon steel stack at a CPI facility was found to be in poor condition with signs of severe deterioration. Industrial Access developed a repair strategy and performed a stack reinforcement, partial stack replacement, and a new coating installation to restore the stack’s structural integrity and improve its longevity.
Concrete Silo Exterior Repair
Two concrete silos in a chemicals facility were experiencing a developing concrete failure that resulted in water leakage and structural integrity issues. Industrial Access was contracted to inspect the roof and wall exterior of the silos and address the deterioration of concrete walls as well as roof railing systems. Both silos were repaired and returned to a safe operating condition with restored structural integrity.
Recovery Boiler Stack Inspection
Industrial Access conducted a condition assessment on two steel single-wall recovery boilers at a paper mill. A comprehensive inspection was performed and, with the client’s approval, additional necessary repairs were made to ensure the safety on site. Based on the inspection findings, Industrial Access developed a thorough recommended maintenance strategy for the facility moving forward.
Brick Chimney Drone Inspection & Repair
Brick chimneys operate in a wet, corrosive environment and require regular attention to ensure their structural safety and operational efficiency. Industrial Access was contracted to perform a drone inspection on a brick chimney, then carried out a recommended repair plan that included exterior mortar joint restoration and interior gunite flash coat application.
Chimney Borosilicate Liner Replacement
Industrial Access was contracted to perform repair and replacement services to the liner of a reinforced concrete chimney in a paper plant. The existing borosilicate glass block liner system was starting to separate and crumble, so a section needed to be removed and reinstalled to ensure the chimney could continue operating safely and efficiently.
Brick Chimney Demolition
A severely deteriorated brick chimney was at high risk for collapse and was recommended to be demolished. High angle demolition can be a tricky task that requires specialized skills and techniques and can pose a serious danger if not properly done. With years of experience, expert equipment and a team of highly trained technicians, Industrial Access was able to carry out a safe and strategic demolition service.
Conditioning Tower Inspection / Repair
A conditioning tower in a cement plant was at risk for structural failure due to interior corrosion and deterioration of the steel shell. Industrial Access was contracted for extensive inspection and repair work to identify most immediate problem areas as well as develop and carry out an interior reinforcement strategy to preserve the tower’s structural integrity.
Stack Inspection at Power Plant
Like any other power plant, a gas-fired combined cycle power plant requires regular inspection strategies to ensure a long-lasting asset performance. Industrial Access offers years of experience in conducting thorough inspections of HRSG and bypass stacks, breeching ducts, and surrounding equipment in combined cycle power plants, and providing optimal maintenance and repair solutions.
Maintenance Of Aviation Warning Lights
Structures above 200’ in height are subject to aviation safety regulations to enable clear object visibility to aircrafts at all times. Obstruction lighting systems require qualified regular maintenance to ensure that facilities stay up-to-code. Industrial Access has a team of highly trained technicians that can provide expert installation, inspection and repair services to aviation warning light systems at height.
Thinning Steel Stack Ring Reinforcement
Steel smokestacks are always at risk for thinning and buckling of their shells due to corrosion and natural deterioration. Industrial Access offers years of experience in performing steel restoration and ring reinforcement installation that address the unequal load distribution on a stack. This solution ensures that the structure can continue operating without risking further damage and potential failure.
Concrete Stave Silo Inspection
Industrial Access conducted a condition assessment of a concrete stave silo. A comprehensive inspection was performed utilizing expert rope access techniques. Based on the inspection findings, Industrial Access developed a plan of strategic recommendations for repairs, enabling the facility to always remain one step ahead.
Flare Stack Exterior Coating / Repairs
A flare stack in an oil and gas plant was in need of exterior repairs due to gradual deterioration. Industrial Access was contracted to paint the stack and perform additional repairs and replacements to its platforms, ladders, AWL and other appurtenances. Strategic solutions were developed and applied to fit the client’s needs and maximize the structure’s longevity.
Steel Stack Liner Replacement
A steel exhaust stack was experiencing decline in its structural integrity as a result of liner deterioration. Industrial Access provided existing liner demolition and new refractory installation services utilizing custom-engineered access methods. The team identified the best liner replacement solution that would fit the client’s needs and maximize the structure’s longevity.
Lime Kiln Stack Replacement
A severely deteriorated lime kiln stack was in need of a full replacement. Industrial Access was contracted for this project to perform stack demolition services and install the new custom design structure. A crane was utilized to carry the spools, and the process of removing and replacing the stack was complete in 2 days, ensuring that the plant’s outage period is kept to a minimum.
Severe Silo Buildup Cleanout
A soybean meal silo in an agricultural plant was experiencing severe material buildup causing blockage to the auger equipment inside the silo, halting its operation. Industrial Access was the only contractor available for emergency mobilization and fully equipped to handle a blockage of such large scale. Industrial Access inspected the structure and successfully removed 380 tons of material using pneumatic whips and Cardox CO2 blasting devices.
Cement Downcomer Inspection & Repair
A downcomer duct system with inleakage issues was in need of an interior inspection to accurately determine its condition and develop a maintenance plan. Industrial Access was contracted to perform a full inspection with non-destructive testing methods (NDT). The crew first had to clear the interior process duct to eliminate any overhead safety hazards, then performed the inspection and identified multiple problem areas. The team completed the interior repairs on the downcomer duct in time before the end of the outage.
FGD Stack Coating & Repairs
A FGD wet stack at a power plant was in need of a maintenance repair plan that would restore its longevity and exterior protective surface system. Industrial Access mobilized to clean the stack exterior and install a new protective coating. In addition, malfunctioning personnel and aviation warning lights were repaired according to regulations. Maintenance work is a regular but necessary procedure that makes sure the plant is safe and up to its standards.
River Dam Repair & Piping Installation
Industrial Access was contracted to utilize its rope access expertise in a river dam maintenance project. The crew cleared the spillway gates of vegetation debris and replaced the deteriorating sonar pipes. Industrial Access has the experience to handle inaccessible structures like dams while saving the client a considerable amount of time.
Dry Stack Drainage System Repair
A power plant was dealing with severe clogging and corrosion in their boiler stack drain cones. The client decided upon a new drainage system, and Industrial Access was contracted to demolish the damaged cones, replace them with new drainage containment, and upgrade the overall piping system. With limited time available, IA’s rope access expertise maximized work efficiency and safety.
Papermill Kiln Cleaning Using Cardox Blasting
A papermill in the eastern United States was experiencing heavy buildup in their rotary lime kiln. Industrial Access solved the problem by implementing Cardox blasting as a solution. Cardox is the most efficient, reliable and cost-effective method of clearing material buildup and blockages. This approach requires a minimum amount of maintenance and can be performed without completely interrupting the production process, making it the best new alternative in the pulp and paper industry.
Coating & Painting Of Steel Stacks
A casino contracted Industrial Access for coating services of their decorative steel stacks. The structures were washed and prepped, and a new coating system was installed. The project was completed to protect the stacks’ steel plate from oxidation and improve the appearance of the casino exterior.
Structurally Failed Chimney Reinforced
A concrete chimney in a sugar refinery plant was at high risk of collapse, so Industrial Access carried out repairs designed to rehabilitate the structure to stable condition. Cracks and holes in the concrete exterior were filled, old platforms were replaced, and a carbon fiber system was installed to reinforce the concrete exterior. Strategic repair solutions restored this failing chimney to its operational efficiency and ensured its safety and reliability.
Steel Stack Extension & Renovation
Industrial Access was contracted to perform elaborate renovation work on a steel stack. The crew installed an extension to the existing stack, relevant appurtenances, and a new gunite refractory system. Industrial Access utilized their multi-craft expertise and unique access solutions to enable safe and efficient approach to stack repair work.
Coal Silo Inspection
Industrial Access conducted a condition assessment of ten coal silos. A comprehensive visual inspection, as well as Ultrasonic Thickness readings, were performed during multiple drops utilizing expert rope access techniques. Based on the inspection findings, Industrial Access developed a plan of strategic recommendations for repairs, enabling the facility to always remain one step ahead.
Cement Calciner Repaired After Scaffold Failure
When an interior scaffolding inside a cement calciner accidentally collapsed, Industrial Access was contracted for an emergency mobilization to perform priority repair work to address the situation. The team utilized rope access techniques to enter the structure, remove failed vendor scaffolding, and complete liner restoration. Rope access can be used to perform inspection, testing, maintenance, and repair services in any type of industrial structure, and it has proven to be a more reliable, efficient, and cost-effective access solution.
