Case Studies - Power Generation, Cement & Lime, Pulp & Paper

Case Studies

REPLACEMENT OF 14 OVEN STACKS

Food processing facility needed to replace 14 oven chimneys to fit their evolving needs. Industrial Access helped engineer the new stacks, demolished existing ones and installed the upgraded exhaust systems with the new chimneys, roof penetration pans, ducts, and fans. The stacks were designed for efficiency and ease of use, saving time and costs for the client moving forward.

BRICK CHIMNEY EXTERIOR & INTERIOR REPAIR

Industrial access performed an inspection for a 110’ brick chimney that was showing signs of deterioration in exterior brickwork mortar and concrete cap, failing coating on tension bands, and areas of missing liner in the interior.

REPLACEMENT OF THREE STACKS & DUCTWORK

Industrial Access performed extensive repair services to a 250'-high concrete chimney that was causing safety concerns. IA was able to rehabilitate the structure to a safe & stable operating condition.

CONCRETE CHIMNEY REPAIR WITH CARBON FIBER WRAP

Industrial Access performed extensive repair services to a 250'-high concrete chimney that was causing safety concerns. IA was able to rehabilitate the structure to a safe & stable operating condition.

STEEL SILO EXTERIOR REINFORCEMENT

Industrial Access carried out an extensive silo reinforcement strategy that included interior baffle wall removal, reinforcement of the silo and its support structures, and a coating job. IA was able to repair the structure back to its original form.

REINFORCED CONCRETE CHIMNEY FAA COATING

Industrial Access mobilized to clean a reinforced concrete chimney exterior and apply new paint, while the platform and its guardrail received a spot-coating treatment. Regular maintenance ensures the structure is operating safely and efficiently while meeting recommended standards and regulations.

INSPECTIONS USING DRONES & REMOTE VIEWING SYSTEMS

Industrial Access provides expert inspection services to the industrial market. We use drones, ROVs, and robots equipped with High Definition cameras in order to get the most accurate data from any angle. Our cutting-edge tools are able to reach difficult-to-access spaces & provide aerial 3D mapping of industrial structures & equipment.

FAILING CHIMNEY LINER INSPECTION

Industrial Access performed a detailed inspection of one of the liner’s interior and exterior to determine the flue can’s condition and the probable cause(s) of found defects. The team thoroughly investigated the deterioration present in and around the liner shell and developed a maintenance and repair plan for the client that will improve the chimney’s structural integrity and maximize its safety and longevity.

BRICK CHIMNEY DRONE INSPECTION AND DEMOLITION

Industrial Access performed a drone inspection on a decommissioned brick chimney. The structure was found to be in very poor condition, with brickwork severely cracking and crumbling, posing an active falling object hazard. Later, the client contracted Industrial Access again to perform chimney demolition services. The drone inspection allowed Industrial Access to safely and quickly determine the structure’s situation and help the client develop the best strategy for the chimney moving forward.

BOILER STACK LINER REPAIR

Industrial Access performed partial gunite liner replacement on a steel boiler stack. The existing liner was in poor condition with severe spalling and interior plate exposed to flue gas. Industrial Access provided deteriorated liner demolition and new refractory installation services utilizing custom-engineered access methods to fit the client’s needs and maximize the structure’s longevity.

ERECTION OF THREE STEEL STACKS

Industrial Access performed erection and installation services of three new carbon steel exhaust stacks of up to 334’ in height. The client needed a crew of experienced engineers and technicians to handle installation of access scaffolds and welding of splices in between stack sections. Industrial Access has decades of experience in delivering stack erection, repair and maintenance services across North America.

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