Preventative maintenance is important in every industrial plant or factory, but it’s especially important for pulp and paper mills. Pulp & paper mills are susceptible to harsh environments that produce large amounts of dust and extreme heat. Preventative maintenance can eliminate or reduce the effects of heat & dust on machinery and equipment, and is critical to effective & efficient performance of these structures. In fact, 60-80% of all equipment malfunctions on Quality Control Systems in pulp & paper mills are caused by incorrect or lack of maintenance. As with any industrial structures, preventing problems is much more preferable than trying to fix them after the fact.
When you set up a maintenance schedule that includes the basics of cleaning, lubrication, alignment, and proper operation & installation procedures, equipment failures which may result in production downtime and lost profits can be minimized or prevented altogether.
Here are some tips for keeping up with preventative maintenance of pulp & paper mills:
1. Keep it Clean
Dust is a major issue in mills that produce paper. When dust is not removed regularly, it can cause measurement inaccuracy or the overheating of critical components.
2. Inspect Regularly
It’s important to check Quality Control Scanners weekly to ensure that there is no damage or wear. Early detection of these issues can ensure more efficient production costs. Bi-annual inspections by trained rope access professionals should also be included in the regular maintenance plan. Inspection of the stacks / chimneys & liner system is crucial to this corrosive environment to ensure compliance with environmental air quality requirements.
3. Provide Proper Employee Training
All employees that monitor equipment and components in a pulp and paper mill should be trained in proper normal operation so they do not exceed device parameters. Safety and simple maintenance training is also important should a problem occur. When employees are not trained correctly or if their training is not up to date, more call-outs to service companies are needed which can result in production delays.
4. Use a Systematic Approach
An effective preventative maintenance schedule is one that is based on exceptional record keeping. Keep a detailed log of what has been checked, what was found, and any correct actions that were taken. This can help you build a platform of preventative maintenance schedules to ensure your plant is operating at top efficiency.
5. Get Professional Help
Many vendors will also perform on site preventive maintenance so your employees can focus on more important tasks. Industrial Access specializes in the cleaning, inspection, and maintenance of Paper Mill structures. Through the use of innovative rope access techniques, we can rapidly assess your facility’s conditions and recommend and perform any necessary repairs. Our team can also help extend the useful life of weathered or aging structures. We provide coatings, painting and surface reconditioning including removing scale and rust, preparing surfaces for repair, and painting/application of protective coatings and lining materials. Call us today – 770-255-1313.